Styrofoam volume reduction machine - List of Manufacturers, Suppliers, Companies and Products

Styrofoam volume reduction machine Product List

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Expanded Polystyrene Volume Reduction Machine "Mini Melter RE-E201"

Expanded Polystyrene Volume Reduction Machine "Mini Melter RE-E201"

Built-in deodorizing device! While saving space, it demonstrates a volume reduction capacity of 20 kg per hour.

The "Mini Melter RE-E201" is a foam polystyrene reduction machine developed with the concept of not just "processing" waste, but "creating" high-quality recycled materials, aimed at forward-thinking businesses. Normal operations can be performed with a simple push of a button, making it easy for anyone to use. Covers are provided for chains and blades, and the design ensures that hands and feet cannot reach dangerous areas. Additionally, a safety switch is employed, which ensures that the machine cannot operate when the cover is open. 【Features】 - Simple operation that anyone can easily use - Reduces stress related to work - Consideration for the working environment - Safety design that prevents accidents before they occur - Built-in deodorizing device *For more details, please refer to the PDF materials or feel free to contact us.

  • Other commercial buildings and service facilities
  • Other resource recycling
  • Waste treatment facility

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発泡スチロール減容機「スチロス・ブイ」海洋プラスチック有効利用

発泡スチロール減容機「スチロス・ブイ」海洋プラスチック有効利用

大型ブイも汚れたままガンガン圧縮！ オールステンレスだからサビ知らず！ 圧縮・減容し廃プラスチックの嵩削減、リサイクル促進！

■いやな臭いの発生を解消 溶かさずに圧縮減容するため、臭いがなく、作業者も嫌な思いから解放されます。また、騒音を最小限にとどめています。 ■低価格でハイスピード 1時間あたり約１００Ｋｇを処理し、連続投入ができるのでスピーディー。従来の処理機では考えられない低価格の減容機です。 ■コンパクト設計 ２ｔトラックに発電機と一緒に搭載できるコンパクト設計。 キャスター付きで移動も簡単です。 ■ランニングコスト・メンテナンス費用の削減 熱や溶剤を使った減容機とくらべて電気代が1/5程度に抑えられます。シンプルな構造で部品点数も少ないのでメンテナンスが簡単です。 ■圧縮物はリサイクル資源に 分子間の熱劣化が殆ど発生しないので、圧縮物はマテリアルリサイクルやサーマルリサイクルなど、地球の大切な資源としての再利用が可能になります。 ●詳しくはカタログをダウンロード、もしくはお問い合わせください。

  • Prime movers, torque converters, hydraulic equipment, generators

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Polystyrene Foam Reducing Machine "High Melter RE-E502(X)"

Polystyrene Foam Reducing Machine "High Melter RE-E502(X)"

A long-selling product that continues to be chosen regardless of industry. This is the standard for volume reduction machines.

The Haimerter "RE-E502(X)" demonstrates a processing capacity of 50 kg per hour while being space-saving. We promise safe and comfortable operation. 【Features】 ■ Easy and simple operation for anyone Normal operations can be performed easily by anyone with just the push of a button. ■ Reduces stress related to work The warm-up time is only 10 minutes. There’s no need to keep operators waiting during startup or after breaks. Additionally, cooling is achieved through air cooling with a cooling fan and water cooling with a molding tank, eliminating the need to immerse ingots in water for cooling. ■ Consideration for the working environment The heat source is small, and the generated odors are difficult to disperse. It comes standard with an activated carbon adsorption deodorization device, ensuring a comfortable working environment. ■ Safety design to prevent accidents Covers are provided for chains and blades, and dangerous areas are designed to be out of reach of hands and feet. A safety switch is employed, ensuring that the equipment cannot operate when the cover is open. *For more details, please refer to the PDF document or feel free to contact us.

  • Other resource recycling

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[Case of Styrofoam Reduction Machine] Zero water bill and halved electricity bill with the update of equipment from another company.

[Case of Styrofoam Reduction Machine] Zero water bill and halved electricity bill with the update of equipment from another company.

The water bill required for ingot cooling has been reduced to zero. Despite the increase in processing capacity, the electricity costs have been halved. We are also satisfied with the cost aspect.

Case Study 2: EPS Reduction Machine RE-E2000 ■Industry: Waste Management ■Application: Reduction of Expanded Polystyrene 【Customer's Challenges】 The company located in Fukuoka Prefecture collects and transports expanded polystyrene, primarily fish boxes and cushioning materials from electronics, generated by retail stores, food factories, and offices, using packer trucks. Until now, they had been processing the collected expanded polystyrene with a reduction machine from another company, but they faced issues with frequent breakdowns due to aging, resulting in inadequate performance. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other resource recycling

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[Case of Styrofoam Reduction Machine] Significant reduction in electricity costs by updating to another company's machine.

[Case of Styrofoam Reduction Machine] Significant reduction in electricity costs by updating to another company's machine.

Following the first unit, the second unit has been updated. Once again, I felt the advantages in terms of workability, maintainability, and running costs.

Case Study 2: EPS Reduction Machine RE-E1500 ■Industry: Waste Management ■Application: Reduction of Expanded Polystyrene 【Customer's Challenges】 The company located in Fukuoka Prefecture collects and transports approximately 15 tons of expanded polystyrene, primarily fish boxes and cushioning materials from retail stores, food factories, and offices, using a packer truck each month. Until now, they had been processing the collected expanded polystyrene with a competitor's reduction machine, but they faced issues with frequent breakdowns due to aging, resulting in inadequate performance. Additionally, the daily cleaning efforts and high electricity costs were significant burdens. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other resource recycling

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[Case Study of Styrofoam Volume Reduction Machine] Reducing Workload with Automatic Arrangement of Ingots

[Case Study of Styrofoam Volume Reduction Machine] Reducing Workload with Automatic Arrangement of Ingots

By equipping it with an ingot automatic alignment device, it is now possible to align up to 10 ingots. This allows operators to focus on the task of feeding raw materials.

Case Study 1: EPS Compactor RE-E1000 ■Industry: Waste Management ■Application: Reducing the volume of expanded polystyrene 【Customer's Challenges】 The company, which engages in waste collection, transportation, and cleaning services, collects expanded polystyrene from wholesale markets and department stores in Niigata City. They had been using a competitor's EPS compactor, but due to an increase in collection volume, the processing capacity of the equipment could not keep up, and frequent operational stoppages occurred due to issues related to aging equipment. Therefore, the company considered updating their compactor. Given that many senior workers are present on-site, they consulted our sales representative, requesting a proposal that prioritizes "reducing the burden on workers." *For more details, please refer to the PDF document or feel free to contact us.

  • Other resource recycling

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[Case of Styrofoam Volume Reduction Machine] Processing by separating white and colored materials with multiple volume reduction machines.

[Case of Styrofoam Volume Reduction Machine] Processing by separating white and colored materials with multiple volume reduction machines.

Multiple volume reduction machines are arranged in parallel, and the expanded polystyrene is sorted into white and colored materials for volume reduction. High-quality, high-value-added ingots are being produced.

Expanded Polystyrene Reduction Machine RE-E502 Case Study 1 ■Industry: Distribution ■Application: Reduction of expanded polystyrene and food trays (EPS・PSP) *For more details, please refer to the PDF document or feel free to contact us.

  • Other resource recycling

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[Case of Styrofoam Reduction Machine] Work that used to take a full day is now completed in half a day due to increased efficiency.

[Case of Styrofoam Reduction Machine] Work that used to take a full day is now completed in half a day due to increased efficiency.

The introduction of the high melter has increased efficiency and reduced warm-up time, making it possible to complete work that used to take a full day in just half a day.

Case Study 2: EPS Compactor RE-E1000 ■Industry: Waste Management ■Application: Volume reduction of expanded polystyrene and food trays (EPS, PSP) 【Customer's Challenges】 To achieve a safe, secure, and stable community through their business activities, the company engages in intermediate waste processing, management of water supply and sewage facilities, building management, and cleaning services. They collect fish boxes, cushioning materials for home appliances, and food trays from within Kumamoto Prefecture. Previously, they used a competitor's expanded polystyrene compactor, but due to aging, it could not deliver the expected processing capacity, resulting in longer production times for ingots. Additionally, the compactor was of a type with a large heat source, which required more time for warm-up, made the workspace hot, and generated unpleasant odors. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other resource recycling

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[Case of Styrofoam Reduction Machine] Solving Rust Issues through Stainless Steel Conversion

[Case of Styrofoam Reduction Machine] Solving Rust Issues through Stainless Steel Conversion

Solving the problem of rust caused by salt from fish boxes. This is a polystyrene reduction machine where all pathways are made of stainless steel.

Foam Styrofoam Reduction Machine RE-E502X Case Study 1 Industry: Waste Management Application: Reduction of Foam Styrofoam [Customer's Challenges] The company, which collects foam styrofoam primarily from fish boxes at supermarkets in the prefecture and recycles it, has been using the High Melter for over 10 years. Since the introduction of the first unit (RE-E501X) in 2009, they have been operating at full capacity for reduction work every day for 12 years. In 2011, they introduced the second unit (RE-E502) due to an increase in processing volume. Since the foam styrofoam collected by the company mainly comes from fish boxes, some rust occurred on the reduction machine body and various parts due to salt damage, often necessitating parts replacement. Therefore, when considering the update of the first unit, they were looking for a "rust-resistant reduction machine." The High Melter RE-E502X met this requirement. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other resource recycling

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[Case of Styrofoam Reduction Machine] Reducing maintenance costs by updating existing machines.

[Case of Styrofoam Reduction Machine] Reducing maintenance costs by updating existing machines.

By updating the aging existing equipment, we reduced maintenance costs such as electricity and upkeep. At the same time, we achieved space-saving and labor-saving benefits.

Case Study 2: Styrofoam Reduction Machine RE-E201 ■Industry: Other ■Application: Reduction of Styrofoam (packaging material) 【Customer's Challenges】 The company, a group company of a major manufacturer headquartered in Nagano Prefecture, is responsible for logistics and recycling. They collect approximately 700 to 1,000 kg of cushioning material (Styrofoam) generated within the group for product packaging each month. Previously, they used a competitor's Styrofoam reduction machine, but faced issues such as "increased maintenance costs due to aging," a structure that easily accumulates powdered Styrofoam in the crushing and reduction areas leading to "complicated cleaning at the end of operations," and "high energy consumption for electricity and exhaust (deodorization)." Additionally, the large size of the equipment and the significant space it occupies were also concerns. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other resource recycling

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Case of Styrofoam Reduction Machine: Reducing the burden on workers and shortening work time.

Case of Styrofoam Reduction Machine: Reducing the burden on workers and shortening work time.

By upgrading to a high melter with automatic ingot molding and cutting functions, the burden on operators has been reduced. The quality of the ingots has also improved.

Case Study 1: EPS Reduction Machine RE-E1000A ■Industry: Recycling ■Application: Reduction of Expanded Polystyrene 【Customer's Challenges】 The company located in Aomori Prefecture processes over 15 tons of expanded polystyrene, primarily consisting of fish boxes and cushioning materials generated from food supermarkets, each month. Previously, they used a competitor's reduction machine, but faced issues such as the physical burden on operators due to the need to cool the ingots accumulated in the receiving box, remove them from the box, and stack them on pallets, resulting in longer working hours. Additionally, it was necessary to open the door every time expanded polystyrene was inserted, raising concerns about health issues due to the odors generated. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other resource recycling

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[Case Study of Styrofoam Reduction Machine] Cost-effective Update Utilizing Existing Crushers

[Case Study of Styrofoam Reduction Machine] Cost-effective Update Utilizing Existing Crushers

By utilizing existing crushers, it has become possible to update while keeping costs down.

Case Study 2 of the Styrofoam Density Reduction Machine RE-E1000A ■Industry: Recycling ■Application: Density reduction of Styrofoam (fish boxes, food trays, cushioning materials for home appliances) 【Customer's Challenges】 The company located in Oita Prefecture is engaged in the material recycling of lightweight and bulky Styrofoam generated from fish boxes and food trays from supermarkets and markets, as well as cushioning materials from electronics retailers. The Styrofoam, which is finely crushed by a shredder, is formed into sheets called ingots by the density reduction machine, and is reborn as a raw material for re-commercialization. Previously, they were using our old model Styrofoam density reduction machine, but due to long-term use, it had deteriorated, leading to issues such as "crushed Styrofoam powder leaking from the gaps of the density reduction machine" and "difficulty in cutting the ingots formed into sheets." *For more details, please refer to the PDF document or feel free to contact us.

  • Other resource recycling

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[Case of Styrofoam Volume Reduction Machine] Significant reduction in electricity costs with the introduction of two volume reduction machines.

[Case of Styrofoam Volume Reduction Machine] Significant reduction in electricity costs with the introduction of two volume reduction machines.

The introduction of a high melter equipped with a two-system volume reduction unit has significantly reduced electricity costs.

Case Study 3: Styrofoam Reduction Machine RE-E2000 ■Industry: Market Relations ■Application: Reduction of Styrofoam (fish boxes) 【Customer's Challenges】 In Nagasaki Prefecture, blessed with rich fishing grounds such as the East China Sea and Goto Nada, the fish market association is involved in the overall operation, including environmental maintenance of the fish market. This fish market uses a large number of Styrofoam fish boxes daily, with approximately 2,500 boxes (about 450 kg) being disposed of each day. The association was processing the disposed Styrofoam fish boxes using two machines from another manufacturer (150 kg/h) for reduction. Simultaneous operation of the two reduction machines increased power consumption, leading to higher basic fees. The association gave up on simultaneous operation of both machines and opted for operating one at a time while installing a demand monitoring device to keep basic fees down. However, even with this approach, the electricity costs remained high, which was a source of concern for the association. Additionally, during the crushing of Styrofoam and the discharge of ingots, Styrofoam dust would scatter, requiring significant effort for cleanup. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other resource recycling

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[Case of Styrofoam Reduction Machine] Recycling EPS in Indonesia

[Case of Styrofoam Reduction Machine] Recycling EPS in Indonesia

Through the introduction of volume reduction machines in the JICA private sector partnership project, we have recycled expanded polystyrene (such as lunch boxes) that was previously disposed of in landfills.

Case Study 5: Styrofoam Reduction Machine RE-E201 ■Industry: Government ■Application: Styrofoam (such as lunch boxes) reduction in Indonesia 【Customer's Challenges】 Indonesia ranks fourth in the world by population and is the second largest emitter of marine plastic waste, following China, making it a serious social issue domestically. With landfills becoming increasingly strained, there are various challenges, including pollution prevention. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other resource recycling

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